Maintenance Manager/Supervisor

FRED O. JOHNS


822 Media Street


Bethlehem, Pa. 18017


610-865-6937


(Cell) 610-782-1626


fredjohns@ptd.net



 


WORK Day Timer, Inc., East Texas, Pa.


HISTORY Maintenance Supervisor


 

 

May 2000 to Present



  •  

    • Oversee the maintenance and repair function for all Warehouse, Distribution Center,














Receiving, Pressroom, Manufacturing, Electrical, Plumbing, HVAC and Building Systems








  •  

    • Responsible for developing and implementing Preventative, Predictive and Reliability









 

 

       Centered Maintenance Programs including infrared thermography , oil analysis and high


       Speed cameras



  •  

    • Develop maintenance programs and work schedules  for a two shift operation to maximize equipment reliability and minimize equipment downtime for mechanics, electricians, plumbers, carpenters, machinists and HVAC

    • Member of the Lean/Six Sigma Team and responsible for Tier 1 and Tier 3 Meetings, Kaizens and Gemba Walks

    • Fiscal responsibilities including capital budget needs for equipment  replacement and technology improvements, maintenance services from outside sources, making recommendations for contracts and directs the department’s annual payroll and expense budget

    • Facilitate technical training for Maintenance Department personnel on troubleshooting techniques, PLC Logic, HVAC Systems and complex mechanical, electrical, pneumatic equipment.

    • Responsible for design and construction of machine safety systems and in-house automation program













Maintenance Technician


August 1993 to May 2000







  •  

    • Served as a Project Manager for in-house automation projects. Worked with system integrators to design control systems to interface updated controls to our in-house systems

    • Troubleshooting, repair and preventative maintenance of electrical, mechanical, pneumatic systems

    • Developed control documentation for panel layouts, wiring diagrams, service, parts and operator manuals using Auto-CAD and Microsoft Office

    • Design and construction of new safety systems for existing equipment,














Bell & Howell, Inc., Allentown, Pa.


Electrical Technician/Group Leader


June 1983 to May 1993







  •  

    • Troubleshooting, repair and setup of high speed mail inserting equipment.

    • Worked with mechanical and software engineers to resolve problems














Northampton County Community College, Bethlehem, Pa


Adjunct Professor


September 2000 to 2002







  •  

    • Teaching Electrical Systems for HVAC in the HVAC degree program














Career Institute of Technology, Easton, Pa


Instructor


January 1993 to 1997







  •  

    • Teaching evening adult education courses in Industrial Motor Control and Programmable Logic Controllers










 


 


 


EDUCATION


Lincoln Technical Institute


Allentown, Pa.


Associates Degree in Electronics Technology



 

Northampton County Community College


Bethlehem, Pa


 

Diploma:  Industrial Maintenance Automation Specialist



 

Day Timer, Inc.


East Texas, Pa.


Lean/Six Sigma Training



 

Bethlehem Vocational Technical School


Bethlehem, Pa.


Refrigeration and Air Conditioning



 

Mainstream Engineering Corporation


Rockledge, FL.






EPA Section 608 Type 1 Certification, Preventative Maintenance Technician Certification, Indoor Air Quality Technician Certification, R-401 Certification



VGI Training


Arlington, TX


EPA Section 608 Type 2, Type3 & Universal Certifications


 
 




 

 

 

Lehigh County Community College


Schnecksville, Pa.

 

Computer Interfacing and Software Development



 

Clemson University, College of Commerce & Industry

 

Harrisburg, Pa.


 

Maintenance Management



 

Advanced Manufacturing Institute


Philadelphia, Pa.


Predictive & Preventative Maintenance



 

OHSA Training Institute Education Center


Lockport, NY


Machine Guarding, Standards and Practices



 

OHSA Training Center


Edison, NJ


Principles of Ergonomics Applied to Work Related Musculoskeletal Disorders



 

Career Institute of Technology


Easton, Pa.


 

Machine Tool Technology, Welding, Pneumatics



 

Bethlehem Vocational Technical School


Bethlehem, Pa.


 

Industrial Pneumatics and Controls, Industrial Hydraulics, Programmable Logic


Controllers, Advanced PLC Programming/SLC500, Computer Aided Drafting


AutoCAD Rel. 12



 

Penn State University/Great Valley


Malvern, Pa.


Machine Safeguarding and Safety Devices



 

Shingle & Gibb


Allentown, Pa.


Safety Light Curtain Applications, Safety Controller Applications



 

Allen Bradley


Allentown, Pa.






SLC500 Basic Programming, SCL500 Advanced Programming, Variable Frequency Drives, Motor Protective Devices, PanelView 500 ,RSLogix 500






 

 

Programming



 

Applied Controls


Malvern, Pa.


Siemens TI505 Programmable Controller Programming, Siemens S5 Programming



 

Mitsubishi Inc.


New Brunswick, NJ


Mitsubishi E300 Operator Interface Programming, MEDOC Programming Software, FX PLC’s



 

 

Robo Pack


East Orange, NJ.

 

Fagor CNC Programming



 

Fluke Electronics

 

Allentown, Pa.

 

Fundamentals of Infrared Thermography



 


SPECIAL TRAINING



Packaging Equipment: Weldotron Hi-Speed Automatic Wrappers and Heat Tunnels,

 

Shanklin Hi-Speed Automatic Wrappers and Heat Tunnels, Sitma Collating Machines,

 

Lloyd Machinery Collators, Nordson Automatic Gluers, Willet Print and Apply Labelers,

 

Barcode Scanners, Sato America Labelers, Stahl Folders and Punches, Bell & Howell

 

Inserting Machines, Polar Cutters



Computerized Maintenance Management Software: Eagle Technology CMMS software



Programmable Logic Controllers: General Electric Series 1 90-30, Keyence, Cuttler

 

Hammer D100, Allen Bradley SLC500, Allen Bradley Micologix, Siemens TI505, Direct

 

Logic 205 & 405 series, Mitsubishi FX series, Omron S3 series,



Operator Interfaces: Allen Bradley PanelView, Allen Bradley Microview & DTAM,

 

Mitsubishi MT10 & E300, Automation Direct C-MORE Panel



Safety: Light curtains, safety mats, OSHA, ANSI, NEC regulations, eye wash stations and

 

Showers, machine guarding, safety switches



Mechanical: Repair, setup, troubleshooting of high speed packaging equipment, printing

 

Equipment, bindery & folding equipment, digital presses, conventions presses, palletizing

 

Equipment, automatic cutters, wrappers,  shrink wrap equipment, conveyors, lift trucks



Robotics: Electrical & mechanical troubleshooting and repair of Panasonic, RoboPack,

 

Adept robots and programmable linear actuators



AC & DC Drives, Servo & Stepper Drives: Setup, programming and troubleshooting of Lenze,

 

                           Siemens, Fincor, Woods, Allen Bradley, Baldor, Dayton, Mitsubishi Drives

  • ID#: 71660
  • Location: Bethlehem, PA , 18017

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